
OTTO CAP 39-165 - Foam Trucker
Custom Foam Trucker Hat
The classic foam-front trucker.
$18.94Shipping included
Printing is included in the price.
Color Navy
- Free to design - you only pay when you order
- Shipping included
- Lowest prices guaranteed
Blank: OTTO Cap 39-165
- Fabric
- 100% polyester
- Profile
- High, structured
- Closure
- Plastic snap
- DTF
Foam front, mesh back
Five panels
One size fits most
Bulk prices
Order more, pay less for each
- 1+$18.94each
- 12+$15.8916% off
- 24+$15.7516% off
- 50+$15.6717% off
Counted on this item's own pieces, in any mix of colors and sizes, and applied automatically at checkout. Shipping is free. A bulk price is not combined with a discount code; your order gets whichever saves more. Not on orders placed through a group's storefront.
On real people
The navy foam trucker hat, as it hangs
Front
Photographs of the blank as our print partner shows it.
Where the print goes
One print area, to scale
Front
5.5 x 2.5 in
How it is made
The details that decide how it wears
- Seamless foam front panel with a lining
- Mesh back for airflow
- Slightly curved visor with a slim rope accent
- Terry cloth sweatband
- Matching undervisor
- Adjustable plastic snap
Print and care
Made to look good, and to stay that way
How it is printed
DTF
Printed on a film and heat-pressed onto the fabric, for bright color and crisp edges.
How to look after it
Spot clean with warm water and dish soap and a soft brush. Do not soak.
Good to know
- OTTO formulates this foam for embroidery and heat transfers, which is how it is printed here.
Questions
Good to ask before you order
What does the foam trucker hat cost?
$18.94, with shipping included. Printing is included in the price.
How is it printed?
DTF. Printed on a film and heat-pressed onto the fabric, for bright color and crisp edges.
Which colors can I choose?
White, Black, Navy, Red, Black/White, Navy/White, Royal/White, Kelly Green/White, Dark Green/White, Red/White/Royal, Blue/White, Light Pink/White, Hot Pink/White.
How does ordering work?
Chat with Remi to make the design; it is free. You see it on the product, adjust it as many times as you like, and only pay when you place the order. Everything is printed to order and shipped free.
Is there a bulk price on the foam trucker hat?
Yes. One is $18.94, and the price drops automatically by quantity of this item: $15.89 each from 12, $15.75 each from 24, $15.67 each from 50. Any mix of colors and sizes counts, shipping is free, and there is no minimum order.
Can I design it with AI?
Yes, from start to finish in one chat. Describe your idea or upload a logo, and Remi, our AI designer, creates the design, places it on the product, and makes every change you ask for until it is right. You see it on the product as you go, then order from the same chat. Designing is free.
How do I look after it?
Spot clean with warm water and dish soap and a soft brush. Do not soak.
What do the two-tone colors mean?
The first color is the front and the visor, the second is the mesh back: Navy/White is a navy front on a white mesh back.
Is the design embroidered?
No. It is printed on film and heat-pressed onto the foam front, so it carries full color and fine detail that thread cannot.
Specifications read from OTTO CAP's page for the OTTO Cap 39-165 on October 5, 2026. Gildan, JERZEES, Liberty Bags, AS Colour, Sport-Tek and OTTO Cap are trademarks of their owners; we print on their blanks and are not affiliated with them.
Design your foam trucker hat in a chat
Describe what you want, or drop in a logo. Remi makes the design and puts it on this exact blank, so you see what will be printed before you order.
Start designingFree to design - you only pay when you order. Shipping included.












