Free shipping·Printed in the USA·Free AI design·No minimumsBulk discounts
The Foam Trucker Hat, ready to print

OTTO CAP 39-165 - Foam Trucker

Custom Foam Trucker Hat

The classic foam-front trucker.

$18.94Shipping included

Printing is included in the price.

Color Navy

Design this foam trucker hat
  • Free to design - you only pay when you order
  • Shipping included
  • Lowest prices guaranteed

Blank: OTTO Cap 39-165

Fabric
100% polyester

Foam front, mesh back

Profile
High, structured

Five panels

Closure
Plastic snap

One size fits most

Print
DTF

Bulk prices

Order more, pay less for each

  1. 1+$18.94each
  2. 12+$15.8916% off
  3. 24+$15.7516% off
  4. 50+$15.6717% off

Counted on this item's own pieces, in any mix of colors and sizes, and applied automatically at checkout. Shipping is free. A bulk price is not combined with a discount code; your order gets whichever saves more. Not on orders placed through a group's storefront.

Where the print goes

One print area, to scale

  • Front

    5.5 x 2.5 in

How it is made

The details that decide how it wears

  • Seamless foam front panel with a lining
  • Mesh back for airflow
  • Slightly curved visor with a slim rope accent
  • Terry cloth sweatband
  • Matching undervisor
  • Adjustable plastic snap

Print and care

Made to look good, and to stay that way

How it is printed

DTF

Printed on a film and heat-pressed onto the fabric, for bright color and crisp edges.

How to look after it

Spot clean with warm water and dish soap and a soft brush. Do not soak.

Good to know

  • OTTO formulates this foam for embroidery and heat transfers, which is how it is printed here.

Questions

Good to ask before you order

What does the foam trucker hat cost?

$18.94, with shipping included. Printing is included in the price.

How is it printed?

DTF. Printed on a film and heat-pressed onto the fabric, for bright color and crisp edges.

Which colors can I choose?

White, Black, Navy, Red, Black/White, Navy/White, Royal/White, Kelly Green/White, Dark Green/White, Red/White/Royal, Blue/White, Light Pink/White, Hot Pink/White.

How does ordering work?

Chat with Remi to make the design; it is free. You see it on the product, adjust it as many times as you like, and only pay when you place the order. Everything is printed to order and shipped free.

Is there a bulk price on the foam trucker hat?

Yes. One is $18.94, and the price drops automatically by quantity of this item: $15.89 each from 12, $15.75 each from 24, $15.67 each from 50. Any mix of colors and sizes counts, shipping is free, and there is no minimum order.

Can I design it with AI?

Yes, from start to finish in one chat. Describe your idea or upload a logo, and Remi, our AI designer, creates the design, places it on the product, and makes every change you ask for until it is right. You see it on the product as you go, then order from the same chat. Designing is free.

How do I look after it?

Spot clean with warm water and dish soap and a soft brush. Do not soak.

What do the two-tone colors mean?

The first color is the front and the visor, the second is the mesh back: Navy/White is a navy front on a white mesh back.

Is the design embroidered?

No. It is printed on film and heat-pressed onto the foam front, so it carries full color and fine detail that thread cannot.

Specifications read from OTTO CAP's page for the OTTO Cap 39-165 on October 5, 2026. Gildan, JERZEES, Liberty Bags, AS Colour, Sport-Tek and OTTO Cap are trademarks of their owners; we print on their blanks and are not affiliated with them.

Design your foam trucker hat in a chat

Describe what you want, or drop in a logo. Remi makes the design and puts it on this exact blank, so you see what will be printed before you order.

Start designing

Free to design - you only pay when you order. Shipping included.